CMPs F4U Corsair Review by Erick Royer |
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Specifications:
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Hits |
Misses
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Kit Features |
Required Items
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Assembly of the F4U Corsair
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The Corsair arrived on my doorstep double boxed in perfect shape. I quickly opened the box and examined all of the parts. The picture above was borrowed from the GSP website and perfectly illustrates what is contained in the box. The fuselage, wing center section, and cowl are constructed of fiberglass and prepainted. The outer wing panels are constructed of foam and balsa, and the tail feathers are cloth covered balsa and painted to match. The instruction manual is typical of kits imported from China. It features a lot of drawings, but very little text. WING ASSEMBLY
The Corsair's wing is assembled from three separate pieces; the outer wing panels and the center section. The outer panels are foam core sheeted with balsa and covered in a cloth covering and painted The wing center section is constructed of molded fiberglass with plywood formers.
The wing assembly begins by removing the covering from the servo bay opening on each outer wing panel. Using a sharp knife, I removed the covering cutting about 1/8" inside the perimeter. I then ironed down this material with my iron to ensure that the covering would not peel up at a later date. Next you need to install the hardwood servo mounting blocks with epoxy to the 2 removable servo hatches. I used 5 minute epoxy on the blocks and clamped them in place. Once cured, I installed a Hitec HS-425BB servo on each hatch. I used a 12" servo extension on each aileron and slid them through the opening in the wing. I attached the servo hatch with the supplied screws. Next I installed the control horn on each aileron and then epoxied the ailerons onto each wing panel. They give you CA type hinges but with the foam in the wing panel it is a good Idea to use either a finishing epoxy or 30 minute epoxy thinned with alcohol. At this time you will also attach the single flap panel to each outer wing. Once the ailerons were attached, I made up the pushrods for each wing and installed them to the servo and control horn. I tested their operation to ensure that everything worked smoothly without binding then I set the panels aside. At this time the manual would have you attach the wing panels to the center section. Because I am going to use the Robart Retracts, I decided to wait to make it easier to work on the wing center section.
The next step was to install the remaining 2 of the 3
flap sections to the wing center section. Again these were attached with
CA type hinges and epoxy. Note: Because
the finish on the plane was done with a flat paint, you will need to be
very careful not to get too messy when using epoxy or you may jeopardize
the finish. With the flaps installed, the next step was to
install the control horns on the inner flap panel on each wing.
The kit is designed to have a single servo in the
wings center section that will operate the flaps in a push-pull fashion.
I setup the cables as instructed and was planning on using a standard
servo. With the flaps connected, I hooked up the radio to test their
operation and I quickly noticed a problem. The servo I chose was simply
too weak to move the flaps correctly. I switched to a 100 oz. servo and
was able to get them to work. I did have a problem with the retraction
and deployment angles being different and inconsistent each time the
flaps were activated. There is nothing worse than having one flap
operate at a different angle from the other or worse yet, causing you a
trim problem when one does not retract all the way. This was something
that I decided to modify.
My plan after discussing with other GSP corsair
owners was to install a servo in each wing to control the flaps. I
decided to use the Hitec 225MG servos because they are powerful and
small. I marked where their location and cut a hole on either side of
the wing center section on the bottom side. Because this is just
fiberglass, it would be necessary to install a small piece of plywood
for the servo screws to catch in each opening. I used 5 minute epoxy to
hold them in. Once installed, I simply created a pushrod with a Z Bend
on the servo horn and a clevis on the control horn.
I connected the flap servos with a Y Connector and
tested their operation. I then noticed that one flap went up as the
other went down. It would be necessary to either install a servo
reverser on one of the servos or use a programming mix in my radio.
Because I was using the Futaba 9C, I decided that I would mix channels 6
and 7 together for the flaps. Another advantage to the setup is the
ability to set the end points individually with the radio. This will
ensure that they go up and down in the exact same positions. They worked
flawlessly. This is a simple modification that takes only
a few minutes and does not hurt the aesthetics of the
finished model. I would highly recommend it.
Alternative Flap Servo Installation:
If you would like to use 2 servos and do not
want to cut the bottom of the wing, an alternative would be to mount the
2 mini servos in the wing center section and use the existing pushrods.
There is a servo tray in the center that houses 2 standard servos, one
for mechanical retracts and the other is for the flaps. You could easily
modify the tray and install the 2 servos for the flaps.
LANDING GEAR
There are a few options to consider when it comes to
the landing gear. The kit comes with fixed landing gear wires and
mounting hardware. This would be the simplest method of putting legs and
feet on this bird as long as you do not mind having the gear down all
the time. Once you see how beautiful this plane is, you will understand
why I could not settle for a fixed gear. The Corsair was begging for
rotating retracts.
The manual includes some hardware and instructions on
installing a pair of mechanical rotating retracts. The retracts would be
activated by a servo in the wings center section. A series of pushrods
and bell cranks would then connect the servo horn to the retracts. I
considered this option, but was concerned about using all those
mechanical linkages. I wanted to ensure that the retracts would be
reliable. There is nothing worse than having a retract fail on landing.
So I turned to our friends at Robart and decided that a pair of 615HD
Rotating Retracts, Oleo Struts, and scale tires would be the answer.
Installing the Robart Retracts was a little more involved than perhaps I was hoping for. (See inset below for installation details.) It was not difficult, but it did take a couple extra hours to install them properly. You need to begin by enlarging the opening in the fiberglass to the size of the retract base including the mounting flanges. This was easily accomplished with a Dremel tool and a cutoff wheel. The next step is to enlarge the opening in the wooden mounting rails that are already in the wing for the fixed landing gear. The body of the retract is about 1/2" wider than the opening presently in the mounting assembly. I used my Dremel again with a sanding drum to enlarge the opening. The Robart retracts will also require the mounting rails to be raised so they are flush with the wings lower surface. Note: the mechanical retracts and the fixed landing gear are designed to recess in the wing. The rails are already installed in the wing and therefore no modifications would be required. I took a small piece of cardboard and placed it in the opening against the existing mounting rail and traced along the wings outer surface. This gave me an exact template of the mounting block extensions.
In order for these retracts to work properly, it is very important that the mounting rails are flat and even or the mechanics in the retracts could bind hampering their performance. In order to assure that the mounts would work correctly, I decided to laminate several pieces of 1/4" aircraft plywood together so that it was large enough for all 4 mounts. The mount ended up being about 1 1/4" high at the thickest spot. They would also have to be tapered towards the wings leading edge. I used a belt sander to get the correct taper until they matched my template. Now that I was sure they would fit, using a band saw, I cut the laminated plywood into 4 separate mounts measuring 3/8" wide. This assured me that they were all exactly the same height and angle. Next I test fit the new mounts in the wing. They worked out perfectly with the mounting surface lining up with the wings outer surface. I checked the opening with the new mounts to ensure that the retract would fit correctly then I permanently installed them in the wing using a very generous amount of 30 minute epoxy. I made sure to coat all sides of the new mounting blocks heavily. I did not what them to break loose on takeoff or landing. I let them cure overnight before installing the retracts. I decided not to use the plastic wheel wells because they would restrict how far the retract would settle into the wing leaving the tire exposed on the wings surface. This would surely cause some trim problems in flight.
The last step in the wing assembly was to install the outer wing panels. The first thing that I did was to scuff the fiberglass on the ends of the center wing section to ensure a good bond. Each panel has a dihedral brace. Using a generous amount of 30 minute epoxy, I attached the wing panels to the wing center section and held them in place with masking tape. Lay the wing on a flat surface, face up, and measure to make sure that the distance from the surface to each wing tip is exactly the same. Once cured I noticed that the joint was pretty noticeable for each outer wing panel so I went to the local Home Depot and with a sample of the blue paint. They were able to match me a quart of flat latex that was a perfect match. This paint will also come in handy in the event that the fiberglass ever gets dinged. The final detail is to install the 2 oil cooler scoops on either side of the wing. These are held in place with 30 minute epoxy. Now it is time to attach the wing to the fuselage. The first step is to drill our the two holes for the leading edge wing dowels. There are plus (+) signs molded into the fiberglass to indicate where the holes must be drilled. One really nice feature of the wing assembly is that the dowels are actually made from steel. Once the holes are drilled, I applied some 30 minute epoxy into the holes and pressed the pins in place. In the fuselage there are 2 corresponding plus (+) signs that will also need to be drilled out to accept the wings pins. Once this step is done, fit the wing into the fuselage. On my model, everything lined up perfectly. Next measure from each wingtip to the rear center of the fuselage to ensure that the wing is square. Tape the rear of the wing to the fuselage so it does not move. Drill 2 holes through the wing into the fuselage in the marked locations for the wing hold down bolts. Remove the wing and install 2 blind nuts in wing mount block in the fuselage. Reinstall the wing and fasten with the supplied 4-40 wing bolts.
That completes the assembly of the wing so we
are onto the fuselage!
FUSELAGE ASSEMBLY
The Fuselage is beautifully constructed of fiberglass with a few
plywood formers. The finish is expertly painted in 2 colors, and like
the wing center section, it features molded panel lines.
Fuselage assembly beings by installing the
tail surfaces. Place the U shaped connector rod in the opening for the
horizontal stabilizer. You will not attach it at this time but if you
forget to put it in the opening you will not be able to install it
once the horizontal stabilizer is installed.
Slide the stabilizer into the slot in the
fuselage and measure to the wing tips to ensure that it is in square.
Then mark the top and bottom surface of the stabilizer along the
fuselage side. Remove the stabilizer and then remove the covering just
inside the lines you made. Note: Save
this piece of covering that you remove. It will come in handy if you
need to ever get the paint matched. I brought mine to Home Depot and
was able to get both the gray and blue mixed to a perfect match.
The stabilizer gets installed to the fuselage with 30 minute
epoxy. Be sure that the stabilizer is installed level as well as
square. Once satisfied, hold it in place with masking tape.
Next you install the elevator halves. The
horizontal stabilizer and control surfaces have already been slotted
to accept CA hinges. You will need to drill a hole in each elevator
half for the U shaped connector rod. This rod allows both halves to
work as one. Ad some epoxy in the holes on the elevator halves and use
thin CA on the hinges. It is important to be sure that both elevator
halves are aligned perfectly as you do not have any room for
adjustment once the epoxy has cured.
The next step is to install the tail wheel
wire. You will need to cut a slot in the vertical stabilizer as
indicated in the instructions. There is a piece of copper tubing that
you need to slide over the tail wheel wire, then you bend the top of
the tail gear wire according to the drawing.
You need to drill a hole in the rudder for
the tail wheel wire. Fill the hole with 30 minute epoxy before
installing the rudder to the vertical fin. The rudder, like the
elevator halves, installs with CA hinges using thin CA. Install the
tail wheel to the wire using the supplied collar.
Next, install the rudder and elevator
control horns as shown in the instructions. You will need to construct
the elevator and rudder pushrods. This process is very simple as long
as you follow the diagrams in the manual. They have you use heat
shrink tubing to secure the wire to the pushrod. I prefer to use
thread wrapped around the pushrod ends and then soak it in thin CA.
This provides a much stronger connection. The pushrods are made from a
hardwood dowel and 2-56 wire on either end. They seemed to work well,
but I did notice that the elevator pushrod would bow at the extremes
of the elevator movement. After the test flight, I might change this
to a Dave Brown fiberglass rod if needed.
MOUNTING THE ENGINE The next step is to mount the engine. I chose the RCV 90SP to power this aircraft. The two main reasons that I chose this engine are its ability to swing a larger more scale prop, and it compact design would not require any cutting of the cowl for head clearance.
The manual illustrates how to install a conventional 2 or 4 stroke engine to this model. The required hardware for those installations are included in the kit. With the engine installed, the next step is to install the fuel tank. I use a 3 line setup on my planes with a supply line, vent line, and fill/drain line. The fuel tank fits through the firewall and locks in position on the front of the servo tray. I held it in place with tie straps. Next I installed the cowl. This was probably my favorite part of the model's assembly process. Why? Because only 2 small openings were required in the cowl; one for the needle valve and one for the exhaust exit. These were easily done with a Dremel tool and a sanding drum. The RCV 90SP fits perfect inside the cowl even with the muffler attached. I did use some rubber tubing to extend the exhaust just out the bottom opening of the cowl. The Cowl is held in place by a plywood ring that gets screwed to the firewall. The ring is about 1/2" larger than the diameter of the fuselage. This leaves the required gap around the cowl to give the model a very scale appearance. I was concerned about cooling the engine and creating an escape are for the air to pass over the engine. To accomplish this I cut the plywood ring in half and only used the top portion and a small block for the bottom screw. This left me an opening from 3 to 6 o'clock and 6 to 9 o'clock. I painted the plywood black and installed it to the firewall with 4 self tapping screws. The kit also came with a really nice plastic radial engine to dress up the front of the plane. This was another pleasant surprise. With the RCV 90SP I was not required to remove any of the cylinder heads from the radial dummy engine. I did cut out the area between each cylinder with a hobby knife to allow air to enter the engine compartment. The radial engine fit perfectly over the front of the 90SP. I mounted the radial to the cowl and held it in place with some 5 minute epoxy. Then I slid the cowl onto the nose of the plane. I had to drill 4 holes through the cowl into the plywood ring mounting blocks and then I attached it with 4 screws. The finished result could not be any more scale like if I tried. This RCV 90SP is an awesome engine choice for anyone wishing to keep the scale appearance of a model. The last finishing touch of the fuselage is to install the canopy. The canopy is molded plastic and has been painted to reflect the window frame. All that needed to be done was remove the extra plastic around the outside and install it on the plane with 4 screws. I also ran a bead of canopy glue just to ensure that it would not come off in flight.
RADIO INSTALLATION I chose the Futaba 9CAP system for the GSP Corsair. There are several reasons for my selection. First off, the 9CAP is quite possibly the easiest computer radio in the world to program. It gives me a lot of freedom to setup the plane any way I want. Second, I like the 2 slider controls on either side of the transmitter. These are perfect for flap control because they do not require you to remove your thumbs from the sticks to operate the flaps.
By this point the servos for the ailerons, flaps, and retract control are already installed. The throttle, rudder, and elevator are all that were left. These three servos install in the openings on the servo tray in the fuselage. I connected the elevator and rudder pushrod to the servo horn using a Z bend. I used an EZ connector to install the throttle.
I used a 600 MAH battery to power this plane. According to my calculations, this battery should give me about 6-7 flights before I need to recharge it. I installed a Dubro Quick Switch Charge Jack in the side of the fuselage to control the receiver switch and have access to the charge jack. I needed to use servo extensions on the ailerons (12"), flaps (12"), and the retract servo (12"). These were all secured to the servo leads with heat shrink tubing. Finally I connected all the servo leads to the receiver and using double sided foam tape, I mounted it between the elevator and rudder servos on the servo tray.
At this time all that was left was to check the CG on the plane. I bolted the wing on and set the Corsair up on my Great Planes CG Machine with the CG set to 100mm per the manual. I made sure the retracts were up before I tried to adjust the CG. Note: When a plane has rotating retracts that fold up back into the wing, always check the CG with the them retracted in the wing. The CG will shift forward a bit when you lower them for landing. If you balance the plane with them down, the CG could shift too far back in flight making the plane uncontrollable. Much to my dismay, the plane was balancing tail heavy. The CG range in the manual is 95-105 mm from the leading edge. I readjusted the CG machine to 105mm and it was still tail heavy. I removed the receiver battery from under the fuel tank and placed in on the cowl in the same position as the engine mounting block. It was getting better but still tail heavy. I placed a second 600 Mah battery in the same position and it began to balance slightly nose heavy, just the way I like it. Now I have a dilemma. I do not need 2 batteries in the plane and I hate to add lead to a model. So, I decided to add a McDaniel On-board Glow Driver. This system offers me a few benefits. With the glow plug being so close to the prop, it provides me some safety. It requires a 4.8 volt battery pack which helps me with the nose weight that I need. And it can be programmed to light the glow driver at a low throttle setting giving me a much lower reliable idle. The control unit only weighs 3 oz. and it fit perfectly under the fuel tank. I drilled a hole in the firewall to pass the glow plug and battery wires through. On the side of the fuselage, I installed the charge jack and LED for the system.
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POSING TIME Completed F4U Corsair Ready For Flight |
Radio Setup, Flight Testing and Evaluation | |||||||||
The day has finally come when to get this bird in the air. It is the beginning of December in Connecticut. Normally this time of year we do not have much, if any snow on the ground. This year was an exception. We received a snow storm a week ago that left 10 inches behind. They temperature has not risen above freezing all week so there is still a good layer of snow on our flying field. The hunt for a field begins. I contact a local small airport near my house and explained the situation. Because the airport is not that busy they were able to shut it down for a couple hours to allow us to use the 5000 foot paved and plowed runway for our test flights. MAIDEN FLIGHT Arriving at the field the temperature was very cold, approaching 25 degrees. There was a slight crosswind. We attached the wing to the plane and pumped the air tank up to 100 psi using a foot pump that I converted for this purpose. The engine was sent to me already broken in. Otto Kudrna, was kind enough to make sure the engine had the required amount of break in to ensure me a successful first flight. There are no special break-in procedures for the RCV 90SP. They just require a couple gallons to be run through it before it starts "coming into its own". As promised a couple quick flips of the prop and the engine was purring like a kitten. I make a couple adjustments to the needle valve and was happy to see a maximum RPM of about 4950 rpm with the Zinger 18x12 wood prop. Before taking off, I changed to the Zinger 20x10 and noticed a slight drop in RPM, 4850 to be exact. I did notice the plane seemed to be pulling harder. While the 20x10 prop will produce more thrust, the plane will lose some forward speed, so I decided to use the 18x12 for the initial test flight. These RPM numbers may seem low to you, but it is important to remember that the prop shaft is gear reduced 2:1 over the crankshaft speed. This is one of the reasons why this engine can swing such a large diameter and pitch prop. Using a larger pitch will make up for the slower RPM. I was surprised how easy this engine is to start. They do provide a hex starter on the crankshaft of the engine for the use of a starter wand, but it really was not needed. A simple electric hand starter will work, or in my case, just flipping it by hand. One final check over all the controls and we lined the plane up into the wind. The throttle was slowly advanced and the tail quickly came off the ground. After about 125 feet the elevator was gently pulled back and the Corsair broke ground. At about 50 feet in altitude, the retracts were raised. The climb out was very scale like and graceful. The RCV 90SP was pulling this plane with authority. A procedure turn was executed and some slight elevator and aileron trim changes were necessary to keep the plane straight and level. The Corsair was very stable in the air and experienced no bad tendencies during normal flight. We climbed a few mistakes high and chopped the throttle to idle and gently pulled up on the nose to see how she was going to stall. The plane started to get mushy and the nose fell. I was happy to see that it would not drop a wing and snap. To recover, simply hold the nose down and add power. High speed flight was very scale. The plane did not rocket around like a 40 size pattern ship, but it grooved along at a pretty good pace. There were no trim changes required. It was time for the infamous Corsair low pass and victory roll. The throttle was lowered and a pass was made down the runway at about 25 feet off the deck. Once past the center power was added, the nose was pulled up to a 30 degree angle and a full left aileron roll was executed. Beautiful! When on Lo Rate the rolls were pretty slow. The high rate setting was more acceptable. The Corsair was not designed to be an aerobatic airplane so you should not expect it to perform like one. It will perform graceful large loops and semi-axial rolls. The Split-S was also not a problem. Other than those basic maneuvers no other aerobatic were performed. This quite possibly one of the most recognized warbirds in existence, and that is the way it was flown, very scale. Now we need to test the flaps. Back up about 2 mistakes high and the the throttle was slowly reduced to about 1/3. Flaps were added in 10 degree increments. Each time the flaps were increased you had to hold more pressure on the down elevator stick to keep the plane from ballooning. This could be mixed out with the radio at a future date. The trick to keep it from ballooning is to find the correct flying speed for the amount of flaps that you have deployed. The Corsair will fly considerably slow with full flaps. Just be careful in the turns. You do not want to stall it. Next, we tried a touch and go with and without flaps to see how well they worked for landing approaches. We setup for a normal landing and lowered the retracts on the downwind leg. As we approached final the power was lowered to 1/4. The braking effect that you get with the 18x12 is awesome, The plane slowed right down for a gentle main wheel landing. Power was brought back to full and the touch-and-go was complete. I was wondering how much flaps would be required if any due to the fact that the plane slowed down real well. On the next touch-and-go, the flaps were deployed to about 20 degrees on final. The plane slowed very well. So much so that the power had to be kept at just under half to prevent it from stalling. The final landing was very scale-like. All in all the CMPs Corsair performed as I hoped it would. It flew with plenty of authority and displayed no bad tendencies. The RCV engine performed very well. I guess I had it in the back of my mind that this engine was not going to be powerful enough. I was wrong. I have a new favorite warbird engine now! The Robart retracts worked very well. During the test flights they were cycled 4 times and there was still some air reserved for a couple more cycles. The Oleo struts did a good job of absorbing the initial shock of the landing. We were spoiled having such a nice paved runway to fly off of. It will be hard going back to our grass field in the spring! |
FINAL WORDS |
I am very impressed with the CMPs F4U Corsair. The finish on the model it excellent and they put a lot of effort into scale details. The flight performance is everything I hoped for from a corsair of this size - excellent! The assembly process could be completed in 4-5 nights if you build it as shown in the manual without retracts. Mine took quite a bit longer due to the modifications that I made. Rest-assured that even in its stock configuration, this aircraft is well worth the money. I recently noticed that GSP has some new warbirds coming out including a Hellcat, Spitfire, and Focke Wulf. If you are not into spending 100's of hours on constructing and finishing a warbird from a kit, then look to CMPs, you will not be disappointed! The RCV 90SP impressed the heck out of me! For a power plant that is so small and lightweight, it really puts out a bunch of power. The compact design makes it easy to install in just about any warbird and the 2:1 gear reduction gives you the ability to swing that large 2, 3, or 4 blade scale propeller. Look to RCV for your next warbird project! The Robart retracts are a beautiful addition to any scale model. The 615 Rotating Retracts, Oleo Struts, and Scale Tires really enhance the appearance of this Corsair. As long as they are properly installed, they are very reliable. Be sure to add a set of Robart Retracts to your next model! An finally, the McDaniel On-board Glow Driver. This is the first time I have used a device like this. I am so used to attaching a glow driver to the plug, starting the engine, waiting for it to warm up, and then removing the driver. Not anymore! The McDaniel system is very reliable and makes starting the Corsair a real dream. It does not take up much room or ad a lot of weight. This product is a big hit in my book and I am sure I will have several more models using one of these in the near future! |